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2011 Annual Report

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BMG - Bearing Man Group



 

FINANCIAL REVIEW


The economic environment continued to prove challenging during the year with areas of improvement in some sectors offset by weakness in others. Despite these tough trading conditions BMG has produced a satisfactory set of results.


Turnover from existing businesses increased by 7,6%
to R2,172 billion (2010: R2,018 billion). Acquisitions added a further R215 million to turnover. Turnover, including acquisitions, increased by 18,3%. Gross margins remained under pressure due to the continued strength of the Rand. Operating profit from existing businesses was marginally lower, at R286,3 million (2010: R292,7 million) at an operating margin of 13,2% (2010: 14,5%). Operating profit, including acquisitions, increased by 9,2% to R319,7 million, at an operating margin of 13,4%.

In key geographic areas, BMG has acquired the majority interest of the agency back from the owner manager for a number of reasons, inter alia, key account management and succession planning.


In April 2010 Wegezi Power Holdings (Pty) Limited was
acquired on a profit target basis, with targets to be met over the three-year period to 31 March 2013. This acquisition has enabled BMG to expand its product offering to include electric motor rewinding and transformers.


A number of smaller acquisitions were made during the year to improve the geographic footprint of BMG’s hydraulics business. The more significant of these were
Turnkey Hydraulics in KwaZulu-Natal and Hi-Quip Hydraulics in Mpumalanga.

   



In July 2010, a strategic decision was taken to increase stock orders due to pending supplier price increases arising from escalating commodity prices. BMG is well prepared for extended supplier lead times.


The short-term implication has been a significant
increase in inventory, but management is confident
this decision will benefit BMG in the ensuing year due
to product availability at lower costs. Inventory in
existing businesses increased by 32% to R790 million and inventory in acquired businesses amounted to R22 million at year-end. The cost of acquisitions, combined with increases in inventory, resulted in cash balances reducing by R86 million to R91 million at year-end.


ACQUISITIONS


During the year BMG spent R128 million on acquiring businesses and buying back certain of the company’s strategic agency outlets. Many of BMG’s retail branches are owner managed on an agency basis.

CONSUMABLE PRODUCTS DIVISION –
BEARINGS, SEALS, POWER TRANSMISSION
PRODUCTS AND FASTENERS


The Consumables Division performed satisfactorily
overall, with positive sales and volume growth compared to the previous year.

Gross margin on bearing sales remained under pressure, mainly due to the competitive situation resulting from the strong Yen. Sales and volume growth were positive, although the magnitude of the growth tapered off in the last quarter.

Power transmission products recovered well with sales,
volume and gross margin improvement in most product lines.

A highlight of the year included the formalisation of a distribution agreement with the Gates Corporation of the USA. Gates is a global leader in the supply of premium quality drive belts and hoses.



   




Performance from BMG’s seals products was ahead of expectations, with sales, volume and gross margin
results showing pleasing growth. The addition of a
new seal manufacturing facility towards the end of
the financial year will improve the company’s ability to provide customers with a broader range of products. BMG pioneered the introduction of professional specialised seal manufacturing machines more than twenty years ago. This investment, which strengthens BMG’s leading position in the local seals market, enables the company to increase the size range of non-standard seals to over 500 mm.

The Fasteners Division saw positive growth during the year; however, the dynamics in this sector resulted in continued pressure on margins. A supply agreement was finalised with Gedore, which extends BMG’s range to include a full portfolio of quality tool products.

ENGINEERED PRODUCTS DIVISION –
DRIVES, BELTING, OST AND WEGEZI

The Drives Division experienced a slow recovery in
sales in the first six months, as major projects remained on hold in key mining sectors, including diamonds, platinum and chrome.

In the second half of the year the Drives Division was
awarded several strategic project orders, including replacement gearboxes for the Richards Bay coal terminal and two large Dorstener units for Illovo Sugar.

Daily replacement sales increased during the year and the availability of strategic stocks resulted in increased market share for BMG Drives. The division remains focussed on becoming the leader in the southern African market in this highly competitive sector.

The electric motor market in southern Africa remained depressed in the first six months and competitive throughout the year. Nevertheless, BMG’s Electric Motors Division performed satisfactorily relative to the previous year.

Highlights for the division were the launch of new IE2 high efficiency motors and the award of an Eskom contract for the supply of high voltage and low voltage motors.

The Belting Division experienced a slow recovery from the recession and faced the challenges of responding to skills shortages and raw material price increases. The belting technical platform was enhanced by the
employment of four product technical specialists who
concentrate on training, technical expertise and superior service.

Oscillating System Technology (OST) experienced another tough year. Focus was placed on reducing costs and the profitability of the business was improved. The niche product offering of this business has seen it weather the storm well and it is well set to benefit from the anticipated improvement in its markets.

The acquisition in April 2010 of Wegezi Power Holdings has made a meaningful contribution to BMG. Wegezi consists of five divisions – transformers, electric motor repair and sales, remanufacturing and site work, pump repair and sales.

The Wegezi transaction is in line with BMG’s strategy to expand its business through select value-adding acquisitions. BMG continues to differentiate its business through specialist services that include technical advice on energy savings and production efficiency, condition monitoring and maintenance advice, on-site maintenance support, repair services for bearings, gearboxes, electric motors, hydraulic systems and pumps, as well as customer training.

BMG has also extended its interests in the electronics sector, with the recent acquisition of Velo Control, distributors of Danfoss drives and instrumentation. With this key addition under BMG Drives, BMG is set to become a leader in variable speed drives in southern Africa.

TECHNICAL RESOURCES DIVISION

BMG’s growing influence as a source of competitive
advantage and profit maximisation for South African
industry is spearheaded by its Technical Resources
Division.

During the year, the technical team has added world leading reliability systems, advanced instrumentation and recording devices and energy efficiency programmes to boost the effectiveness of its World Class Production Efficiency initiative.

Aligned with this is a continuing expansion into field services to deliver these benefits on the ground, at the customer’s plant and machinery, where skills shortages are negatively affecting the profitability of the South African economy.
   





The company has invested significantly in the control
of product quality, both locally and abroad. The recent establishment of a high power, low energy test facility has enabled BMG in South Africa to make a meaningful contribution to the research and development work of one of the company’s largest global suppliers, at the same time delivering total reliability confidence to local customers.

Future plans are geared at increasing BMG’s ability to
partner its customers by expanding further into field services, technical training, reliability based maintenance and integrated technical process solutions involving the entire BMG product range.

OUTLOOK

Although trading conditions have improved somewhat from the recession in the past two years,
trading conditions are likely to remain fairly challenging. The local currency is expected to remain
relatively strong while ongoing upward cost pressure
is expected from product suppliers due to availability
challenges and commodity price increases. Increases in local labour and distribution costs are also expected. While BMG will have to pass product price increases on to its customers, management remains very focused on ensuring all input costs are effectively managed and that customer value is created by providing assistance with the correct selection of product and the introduction of services to assist with the management of maintenance programmes and costs.

BMG is well positioned to continue to provide quality
components, technical expertise and superior service
to diverse industries, thereby ensuring it continues on its exciting growth path.